HyConnect – Ressourcenminimale Fertigung durch hybride und hochvernetzte Prozesse
Head
Researcher
- Raphaela März (M. Sc.)
- Maximilian Kreß (M. Sc.) bis 30.04.2022
Funding period:
Start: 1. November 2020
Ende: 31. October 2023
Abstract
Consistent lightweight construction realized through high-performance and resource-efficient manufacturing processes represents a key technology for securing long-term competitiveness of the German industry while simultaneously reducing CO2 emissions. By combining individual production technologies new opportunities are created, allowing the overcoming of limits that are currently set by conventional processes. HyConnect aims to combine forming technology with additive manufacturing in order to enhance the advantages of both process classes and to replace previous energy-intensive manufacturing methods (see Figure). In addition, digital solutions for a cross-company exchange and analysis of production data are being implemented, researched and evaluated. These are necessary to realize both the before described technical as well as environmentally added values and ensure that the safety requirements of the participating companies are met.
Within this project, the aim is to expand the existing fundamental knowledge of hybrid component manufacturing by combining laser metal deposition (LMD) and deep drawing. Interactions between the individual processes as well as influences resulting from the production sequence stand in the foreground of upcoming investigations. With the support of the below listed project partners, an exemplary bearing sleeve is planned to be manufactured with reduced material resources and CO2 emissions.
Research groups
Publications
2024
Characterization of an additively manufactured coating using an upsetting test with miniaturized cylindrical specimen
In: Proceedings of the Institution of Mechanical Engineers Part L-Journal of Materials-Design and Applications (2024)
ISSN: 1464-4207
DOI: 10.1177/14644207241277406 , , , , :
2023
Directed Energy Deposition of Low-Alloyed Steels: An Insight on Microstructural and Mechanical Properties
In: Steel Research International (2023), p. 2200925
ISSN: 1611-3683
DOI: 10.1002/srin.202200925
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Hybrid process chains combining metal additive manufacturing and forming – A review
In: CIRP Journal of Manufacturing Science and Technology (2023), p. 98-115
ISSN: 1755-5817
DOI: 10.1016/j.cirpj.2023.08.002
URL: https://www.sciencedirect.com/science/article/pii/S1755581723001220
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Numerical investigation on the deep drawing of sheet metals with an additively applied coating
The 26th International ESAFORM Conference on Material Forming (Kraków, 19. April 2023 - 21. April 2023)
In: Lukasz Madej, Mateusz Sitko, Konrad Perzynsk (ed.): Material Forming 2023
DOI: 10.21741/9781644902479-100 , , , , :
2022
Laser Metal Deposition of Carbide-reinforced low-alloyed steel Bainidur AM
In: Procedia CIRP 111 (2022), p. 237-240
ISSN: 2212-8271
DOI: 10.1016/j.procir.2022.08.057
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Material Characterization of Hybrid Components Manufactured by Laser-Based Directed Energy Deposition on Sheet Metal Substrates
The 25th International Conference on Material Forming (ESAFORM 2022) (Braga, 27. April 2022 - 29. April 2022)
DOI: 10.4028/p-3vlx01 , , , :
2021
Distributed Ledgers für den Materialdatenaustausch
In: wt Werkstattstechnik - Online 111 (2021), p. 857 - 862
ISSN: 1436-4980
DOI: 10.37544/1436-4980-2021-11-12-87 , , , , , :